Building a 50 km/h Fat Tire E-Bike (1200W)

Donny Terek August 2, 2023
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Donny Terek

@donnyterek

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Always thrilled to design, solve problems and build handmade speakers and other projects! For custom built speakers or other projects please reach me by email for business inquiries below ⬇️ Thanks! 🤙🏻 - Donny

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🚵 Order your Himiway Cruiser here - https://geni.us/0hxSC9n ✅ Bafang BBS02B Mid drive kit (48V 750W) - https://bit.ly/3PcrQbT / https://geni.us/VQFF2 👉 Battery mounts (custom made) - https://bit.ly/4530Fa3 ✅ Creality 3D printer - https://geni.us/IuLA579 LED headlight mount STL - https://cults3d.com/:1377461 Parts: (AliExpress / Amzn) ✅ 18650 cells (70 pcs) - https://eu.nkon.nl/inr18650mh1-3200mah-3c-battery.html Cheaper, lower quality alternatives : ► https://bit.ly/3TnWxxd ► https://bit.ly/3V5fHZW ► https://bit.ly/3V2um8h ► https://bit.ly/4c1XYbV Assembled battery pack (52V): ► https://geni.us/QWUCl ► https://bit.ly/3v0rePD ► https://bit.ly/3Z64pEb ► https://bit.ly/3v2F7Ng ► https://bit.ly/3IwUrog Battery case (52V) - https://bit.ly/3Ir7gR7 / https://geni.us/AfzVa 18650 Insulation rings - https://bit.ly/3TnIhEG / https://geni.us/rUjb 14S Li-Ion Smart BMS (40A) - https://bit.ly/3V7EDzR / https://geni.us/FADU2 58.8V 3A charger (GX16) - https://bit.ly/3V8JwZE / https://geni.us/d4z52 LED headlight - https://bit.ly/3IqwhMf / https://geni.us/Uw4891B Thermal conductive glue - https://bit.ly/3hbSUKD / https://geni.us/H4TpXBv Fiberglass sleeve - https://bit.ly/3IrXFcP / https://geni.us/iBXm Kapton tape - https://bit.ly/3VOhzUj / https://geni.us/VOVm Pure nickel strip (10m 0.1X6mm) - https://bit.ly/3Yfq24A / https://geni.us/BhQA4Uw Insulating paper - https://bit.ly/3jGjKLH / https://geni.us/vlrhD Fiber tape - https://bit.ly/4c43drC / https://geni.us/p3KX Heat shrink tubing - https://bit.ly/4c7c9wa / https://geni.us/WZeB Foam tape - https://bit.ly/3VbyCST / https://geni.us/wU15 GX16 charging port - https://bit.ly/3iTxPVF / https://geni.us/TxAjoe Liquid tape - https://bit.ly/43ANz1N / https://geni.us/y5ph XT90 connector - https://bit.ly/3V7FOPN / https://geni.us/kCeL M5 12mm bolts - https://bit.ly/3WcfK3z / https://geni.us/WBflBf Tire liner - https://bit.ly/4a4MQZR / https://geni.us/wq6UDUd Fat tire - https://bit.ly/3T9tUSY / https://geni.us/7wPt Shimano hydraulic brakes - https://bit.ly/439aWRh / https://geni.us/vj2KtDD Brake discs - https://bit.ly/434zf2H / https://geni.us/lcuFc Brake disc adapters - https://bit.ly/3uGTdjC / https://geni.us/AjAKGwG Shimano 10 speed rear derailleur - https://bit.ly/3Tpy3DA / https://geni.us/ap2JG4 Shimano 10 speed shifter - https://bit.ly/4c2vXkt / https://geni.us/m6RKRcP Chain - https://bit.ly/3IrZ6rJ / https://geni.us/ahZsK3 Grips - https://bit.ly/3FkB3ca / https://geni.us/FUMO9 Pedals - https://bit.ly/3Z0Yi41 / https://geni.us/lFqq79 Bafang gear sensor - https://bit.ly/435FAuu / https://geni.us/Y4VuOmA Programming cable - https://bit.ly/4a04oq1 / https://geni.us/Uczl Headlight switch - https://bit.ly/3Iqymb1 / https://geni.us/VE2brO Waterproof connectors - https://bit.ly/3V7ikdV / https://geni.us/aPoxgq DC step down converter - https://bit.ly/3IsFyUb / https://geni.us/VkFjHw Cable wrap - https://bit.ly/3C8bHxD / https://geni.us/CxYqocL Cable strap - https://bit.ly/3W6Qj3d / https://geni.us/ZSdPF Tools: TS101 soldering iron - https://bit.ly/3HUzrI9 / https://geni.us/owyDm5G Spot welder - https://bit.ly/4c3dlAW / https://geni.us/AKJpvo Multimeter - https://bit.ly/3vS2aKG / https://geni.us/UmrhyYk Cordless drill - https://bit.ly/4bZg5PN / https://geni.us/A5AZi Wire stripper - https://bit.ly/4dG6Jt2 / https://geni.us/6ep Step drill bits - https://bit.ly/3Pe3fU6 / https://geni.us/xYRx7J Bike repair stand - https://bit.ly/3v1ftZ8 / https://geni.us/LzOB11 Bike repair tools - https://bit.ly/4a4jIC4 / https://geni.us/80zf Brake bleed kit - https://bit.ly/3v4GCuj / https://geni.us/a48d6G0 Heat gun - https://bit.ly/3SyxaYX / https://geni.us/spT5M Socket tool set - https://bit.ly/3IqOFEL / https://geni.us/peCCa Hi there! In this video I am using a BBS02B mid drive kit by Bafang to convert a fat tire mountain bike into a fast and highly capable e-bike. With a battery capacity of just over 800Wh, the e-bike is able to push over 1200W into the rear wheel. The battery mount and a few other parts are 3D printed and are holding just fine after more than 500 km of test riding. Currently my favorite e-bike. Thanks for watching! 0:00 Intro 0:36 Battery build 14:30 Video sponsor 18:07 Bike disassembly 20:02 E-bike conversion kit 21:12 Battery mounts 25:30 Installing the Bafang motor 27:30 Sprucing up the wheels 30:21 Assembling the drivetrain 32:04 Installing the brakes 34:35 LED headlight 35:44 E-bike cockpit 36:36 LED headlight mount 37:50 Headlight wiring 39:20 Speed sensor 40:25 Pedals and saddle 40:54 Connecting the cables 42:47 Programming 43:37 Turning on the e-bike 44:31 The result

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