Toyota RAV4 Prime/PHEV High-Voltage Battery

Video Description

Join me as I assemble the refrigerated 18.2 kWh High-Voltage Battery used in the 2021-2025 Toyota RAV4 Prime/PHEV. Learn which parts are involved and how they work. CORRECTIONS: 1. I have been informed that the 2026 and later RAV4 PHEV Battery is different from the one in this video. 2. I mispelled the word solenoid 😕 TIMELINE: 0:00 Introduction 0:13 Battery Size and Location 0:31 Battery Ratings 1:03 Upper Cover and MSD Cover 1:50 Empty battery tray 2:00 12 Volt battery stack heaters 2:33 Cell stack cooler sheets 3:46 Cooler sheet bracket 4:03 Cell stack information 4:58 Cell stack one 5:35 Cell stack three 6:14 Cell stack two 6:30 Cell stack four and stack voltage 7:12 Overall battery negative 8:02 Overall battery positive 8:09 MSD bracket 8:40 Refrigerant inlet pipes, solenoid, stepper motors, and temperature sensors 10:01 Refrigerant outlet pipes and temperature sensors 10:58 Front bracket, two inverter connectors, and charging connector 11:50 low-voltage harness 12:15 High-voltage junction box, contactors, pre-charge resistor, current sensor, and inverter connectors. 13:08 Cell stack series cables 14:10 low-voltage internal harness 15:26 Support bracket 15:54 Battery Voltage Sensor ECU 16:18 Battery ECU 16:35 Wire Cover 17:05 High-voltage interlock circuit (HVIL) 17:50 Battery heater relay 18:14 Battery weight 18:25 Battery Cover and pressure test requirement 19:03 Pressure relief valve 19:18 Battery vent, MSD cover, MSD lever, and Fuse 20:20 Summary and additional educational opportunities ABOUT US Weber State University (WSU) Davis Campus - Automotive Technology Department - Hybrid and Electric Vehicles Lab. We teach current vehicle technologies to our automotive students at Weber State University and online. For more information, visit: https://www.weber.edu/automotive This video was created and edited by Professor John D. Kelly at WSU. For a full biography, see https://www.weber.edu/automotive/J_Kelly.html ADDITIONAL TRAINING FOR YOU Join us for hybrid and electric vehicle training with two online courses and a 5-day on-campus boot camp with Professor John D. Kelly. See https://www.weber.edu/evtraining DONATE TO OUR DEPARTMENT Please consider a donation in my name to the Department of Automotive Technology at Weber State University here: https://advancement.weber.edu/Automotive