Millyard Kawasaki S1 Four Cylinder Crankcases - How Its Made - Episode 1

Allen Millyard November 28, 2021
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Allen Millyard

@allenmillyard

About

Welcome to my channel for details of motorcycles that i have made, road rides and maintenance and especially an in depth look into how i make some of my engines. Also detailed is the Millyard Racing DH mountain bike. I like anything mechanical including vintage lawn mowers and workshop equipment. I enjoy riding all my motorcycles every summer, and ride my trusty Honda ST1100 and Yamaha YL1 all year round . My Kawasaki Z2300 V12, Z1600 V8, First H1 850 five and First SS100 V Twin are in the Barber museum Birmingham Alabama USA and my third SS100 V Twin is in the Sammy miller Museum in the New Forrest UK. I also work with Henry Cole filming episodes of Junk & Disorderly, The Motorbike Show, shed & Burried and Find it Fix it Flog it for ITV and Channel 4

Video Description

In this video I show how I converted a pair of kawasaki S1 250 crankcases from 3 cylinder to four cylinder and fitted Kawasaki S3 400 barrels making the engine around 550cc with +0.5mm pistons. The process is carried out in my home workshop and shed using mainly hand tools and a 1950's vintage milling machine and my TIG welder which is a 15 year old 240V, 200A, DC/AC machine, and I use 5% silicone filler wire for welding cast aluminium. Tracey cooks some Oatmeal Cookies and Charlie Weaver helps in a supervisory capacity, in between his tipples of coarse! This video was filmed and edited using my iPhone 11 Pro. Hope you enjoy the video Best Regards Allen

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