Pop-Up Book Box - Part 2 Trays // Adventures in Bookbinding

DAS Bookbinding September 13, 2025
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DAS Bookbinding

@dasbookbinding

About

I teach people how to get started with bookbinding and advance their technical skills. Bookbinding is best taught in person, but everyone doesn’t have that opportunity. My videos are meant to supplement in person training. But if this isn’t an option, I hope they are good enough that they will help you develop skills on your own. The binding of the codex form of the book has been developed over the last two millennia. There have been many different kinds of binding structures developed in this time. My approach is based on traditional techniques. But this does not make my approach inflexible or limiting of creativity. It provides the foundation for making books that are structurally sound, extremely practical, and can last hundreds of years.

Video Description

In this series of videos I'm going to make a novelty pop-up box based on a box originally made by Hugo Peller. I'm not following any instructions directly from Peller, just using my preferred methods for making slipcases and clamshell enclosures. There is a good chance that many of the techniques I use will overlap with what Peller did, as what I do is very standard in bookbinding. There are some instruction online based on Peller's work, and I'll link to them below as well as any other useful links on this subject. I've broken this project into three parts - the slipcase, the trays, and finally the case and putting it all together. Hugo Peller’s Pop-Up Box with a Leather Spine - Taff Fitterer https://www.fittererbookbinding.com/hugo-pellers-pop-up-box-with-a-leather-spine/ 5 Hugo Peller Pop-up Boxes - Bookbinders Club https://bookbindersclub.substack.com/p/hugo-peller-wehmais-box These videos are only possible thanks to the support of Patreons, and if you are able, your support would be greatly appreciated. https://www.patreon.com/DASBookbinding You can become a DAS Bookbinding Patreon at a free level and I provide some materials for everyone to use. I understand not everyone wants to use Patreon. I also very much welcome and appreciate one-off contributions. This can be done through https://PayPal.me/dasbookbinding DAS Bookbinding YouTube Channel guide https://www.patreon.com/posts/guide-to-das-92264118 00:00 Pop-Up Book Box - Part 2 Trays 00:25 Measuring the slipcase 01:11 Cutting board for the trays 04:51 Laminating the bases with oversized card 06:27 Cutting slits for the ribbon 08:03 Attaching the walls of the trays 10:17 Test fit the trays to the slipcase 10:37 Cut cloth to cover the walls of the trays. 12:04 Cover the walls with cloth 25:50 Lining the inside base of the trays Any PVA/EVA designed for use with paper is fine as an adhesive. The specific glue I'm using is Evasol. I highly recommend Jade 403 and Planatol BB. https://www.schmedt.com/planatol-bb-dispersion-glue-for-a-wide-range-of-bookbinding-works/3708-000 https://www.talasonline.com/Jade-403 https://www.hewit.com/collections/sundry-materials-adhesives/products/pva-m289 The ribbon is Offray 22mm 7/8in double face satin. I use the same ribbon but 3mm wide for registers/bookmarks. The covering material for the case and walls of the trays is Arbelave buckram bookcloth made at the Red Bridge mill. https://www.neenahpublishing.com/product/arbelave-library-buckram https://red-bridge.com/about/ Corner magnets are by iBookbinding https://store.ibookbinding.com/collections/tools-for-boxmaking The decorative paper used to cover the slipcase and line the trays is described as "Carta Varese" Florentine paper by the supplier. It seems to be available around the world under similar names. https://www.kamipaper.com.au/products/italian-paper-carta-varese-square-lines-2-colours The paper I used to line the board is Conqueror laid cream 100gsm. Just about any paper can be used for this. I used a generic acid-free 2.4mm binders grey board. 80pt Davey board would be a good board to use. https://www.talasonline.com/Davey-Binders-Board https://www.schmedt.com/grey-board-s-sheet-stock-acid-free-archivl-board-smooth/19020015 https://ratchford.co.uk/product-category/grey-boards-spine-linings/greyboard-millboard/ The card laminated to the sides is 300gsm (10pt) Bristol card/board. https://www.talasonline.com/Heritage-Archival-Bristol-Board https://www.schmedt.com/folder-board-smooth-made-of-pressboard-size-91.4-x-60.6-cm-short-grain/11691001 The #DASBookbinding Channel is the perfect starting point for learning #bookbinding. It covers foundation skills, simple projects, technical methods, materials and more advanced bookbinding projects. The best way to find what you are looking for is the DAS Bookbinding YouTube Channel guide. https://dasbookbinding.com/2019/12/14/youtube-channel/

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